Compost & Soil improvers
such as compost, humus, bark mulch and peat.
Challenge
- High proportion of plastic film in the material reduces the quality of the end products
Solution
- The pressure/suction blower separates plastic components from the middle grain
- The variable speed adjustment and mechanical height adjustment allow the extraction system to be adapted to the conditions in order to achieve an optimum degree of separation
Challenge
- Highly variable material requires adaptation of the screening system
- Moist and sticky material builds up in the screening system and reduces material throughput enormously
Solution
- Electro-hydraulic screen roller adjustment in the screen decks enables variable adjustment of the grain size, allowing the Lepton 5100 to be adapted to the varying source material
- Automatic screen roller cleaning system enables permanent cleaning of the screen rollers, which prevents build-up and keeps the throughput rate constantly high
Challenge
- High proportion of metallic components in the material reduces the quality of the end products
Solution
- The permanent neodymium magnetic belt roller enables a high degree of separation of metallic impurities from the fine grain
- A stainless steel chute guides the separated components towards an additional collection container
Challenge
- Coarse components disrupt a smooth screening process and lead to problems such as system downtime or damage to the machine
Solution
- These components are quickly discharged from the machine by the coarse grain belts
- The configuration of the two coarse grain belts allows these materials to be divided into two further fractions
Possible machine configuration
- Hopper with pre-screen deck and dosing roller for loosening up the input material
- Screen deck 1 with 52 mm spacing and screen deck 2 with 24 mm spacing for optimum separation of material for further processing
- Electro-hydraulic screen roller adjustment, for precise grain size adjustment
- Active screen deck cleaning prevents material build-up and ensures the screening result and throughput
- Suction on screen deck 2 belt, especially for separating plastic residues
- Magnetic separator with neodymium permanent magnet on fine grain belt 3 for separating metallic impurities such as nails
- Coarse grain belt 1 and 2 for separating coarse components such as stones and wood
- Coarse grain belt 1 scraper cleans the coarse grain belt 1 of sticky materials
- Hydraulic hopper flap for filling via conveyor belts
- LED light package for long working days
- Diesel-electric or fully electric machine drive
- Radio remote control for convenient operation and monitoring of the machine