80 - 400
Cubic meters per hour
2 - 5
Fractions
4,5 - 7,5
Liters of diesel fuel per hour
Equipment
Thanks to its numerous equipments, the Lepton 5100 is highly versatile and can be adapted to meet any requirement.
Kategorie:
Basic machine
Basic machine
Basic machine
- Base frame
- Central lubrication with 4-liter reservoir
- Weight depending on equipment: 16,000–19,000 kg
- Throughput capacity depending on equipment, work settings, and material: 80–500 m³/h
Road approval
Equipment
- European road approval at 80 km/h
- EBS brake system
- Air suspension
- Hydraulic slope compensation for optimal screening position
Crawler
Equipment
- Powerful crawler undercarriage for quick repositioning of the disc screening machine without additional machines
- Counter-rotating crawler tracks enable turning on the spot
- Proportional drive for precise positioning of the Lepton 5100
- Speed up to 2.2 km/h
- Hydraulic slope compensation for optimal screening position
Diesel engine with generator for power supply
Equipment
- Perkins diesel engine genset with 58 kW
- Stage V with particulate filter, no AdBlue
- Generator 60 kVA
- Fuel tank with 200-liter capacity
- Fuel consumption: 4.5–7.5 liters
- Cleanfix reversible fan with adjustable interval
- Donaldson TopSpin cyclone pre-separator
External power supply
Equipment
- External power supply via a 400V 125A CEE socket
- Average power consumption: 33 kVA
Air compressor for the braking system
Equipment
- Enables the transport of the machine with vehicles without a compressed air system
- Only possible in combination with road approval
Hopper
Basic machine
- Approximately 8 m³ volume
- Can be loaded on three sides using loaders or conveyor belts
- Automatic load control
Speed adjustable continuously from 1 to 8 m/min - Dosing roller with tilt adjustment and forward/reverse operation
- Dosing roller with tearing function
Pre screen deck with dosing roller
Equipment
- Additional pre-dosing through 3 rotating pre-screen rollers with forward and reverse operation
- Dosing roller with tilt adjustment and forward/reverse operation
- Dosing roller with tearing function
Screen area L x W (mm) / Area (m²): 784 x 1354 / 1.01
Hopper flap front hydraulically adjustable
Equipment
- Facilitates the filling of the hopper using conveyor belts, e.g., from pre-shredders
Screen deck 1
Basic machine
- Screen deck inclination continuously adjustable from 3° to 38°
- Four independent electric motors with overload control
- All drives reversible
- Roller speed continuously adjustable between 72 and 310 rpm
- 19 screen rollers
- Particle size continuously adjustable
- Screen discs individually replaceable, made of wear-resistant Hardox steel
- Screen area L x W (mm) / Area (m²): 5377 x 1474 / 7.93
Screen deck 2
Equipment
- Screen deck inclination continuously adjustable from 2° to 35°
- Four independent electric motors with overload control
- All drives reversible
- Roller speed continuously adjustable between 72 and 310 rpm
- 29 screen rollers
- Particle size continuously adjustable
- Screen discs individually replaceable, made of wear-resistant Hardox steel
- Screen area L x W (mm) / Area (m²): 5062 x 1524 / 7.71
Water spray system in screen deck 1 with water prefilter
Equipment
- Nozzles above the screen deck spray water
- Binds dust and thus reduces emissions
- Moistens screen rollers and reduces adhesion of sticky materials
Screen roller adjustment electro-hydraulic
Equipment
- Possible in one or both screen decks
- Adjustment of the screen rollers conveniently via the terminal or remote control using hydraulic cylinders
- Screen roller adjustment in three independent sections per screen deck
- Screen roller cleaning automation through continuous axial movement of the screen rollers
- Particle size continuously and quickly adjustable depending on the material
- Colors indicate the limits of the adjustment
Screen opening
Equipment
- The distance between the discs of the screen rollers determines the screen opening
- The areas highlighted in color in the image allow material to pass through, unlike traditional star screens, where material is conveyed through the gaps of the star.
- The marked areas can be influenced by the number of screen discs on the rollers.
- Screen openings for screen deck 1: 36, 46, 59, and 70 mm
- Screen openings for screen deck 2: 22, 24, and 43 mm
- Additional openings available upon request
Screen deck 1 cross belt
Basic machine
- Discharge: Overflow from screen deck 1, side discharge
- Belt length in mm: 6160
- Belt width in mm: 910
- Discharge height in mm: 2640–4850
- Speed: 2 m/s
- Only in combination with straight belt for screen deck 2
Screen deck 1 inclined belt
Equipment
- Discharge: Overflow from screen deck 1, side discharge
- Belt length in mm: 6160
- Belt width in mm: 910
- Discharge height in mm: 4030–6250
- Speed: 2 m/s
- Pile height approximately 1400 mm higher than with cross belt for screen deck 1
- Facilitates direct filling of a pre-shredder with overflow material
- Only possible without screen deck 2
Screen deck 1 straight belt
Equipment
- Discharge: Overflow from screen deck 1, straight to the rear
- Belt length in mm: 3860
- Belt width in mm: 1550
- Discharge height in mm: 2670–6960
- Speed: 1.4 m/s
- Only in combination with cross belt for screen deck 2
Screen deck 2 straight belt
Equipment
- Discharge: Middle fraction straight to the rear
- Belt length in mm: 3860
- Belt width in mm: 1550
- Discharge height in mm: 1850–6580
- Speed: 1.4 m/s
- Only in combination with cross belt for screen deck 2
Screen deck 2 cross belt
Equipment
- Discharge: Middle fraction, side discharge
- Belt length in mm: 5450
- Belt width in mm: 910
- Discharge height in mm: 2950–5150
- Speed: 1.9 m/s
- Only in combination with straight belt for screen deck 1
Extraction fan
Equipment
- Combined pressure/suction blower for separating plastic components from the middle fraction
- Continuously adjustable speed for precise separation
- Mechanical height adjustment to adapt to specific conditions
- Can be opened for maintenance and cleaning of the rotor
- Only possible in combination with a straight belt for screen deck 2
Fine fraction belt 1
Basic machine
- Belt length without coarse fraction belt 1 in mm: 5240
- Belt length with coarse fraction belt 1 in mm: 4320
- Belt width in mm: 1550
- Speed: 1.4 m/s
Fine fraction belt 2
Basic machine
- Belt length in mm: 1880
- Belt width in mm: 800
- Speed: 1.1 m/s
Fine fraction belt 3
Basic machine
- Discharge: Fine fraction, side discharge
- Belt length in mm: 5430
- Belt width in mm: 800
- Discharge height in mm: 3600
- Speed: 1.9 m/s
Magnetic separator for fine fraction belt 3
Equipment
- Separation of magnetic materials from the fine fraction at the end of fine fraction belt 3
- Permanent magnet roller made of neodymium enables a high degree of separation
- Stainless steel chute directs the separated materials toward collection trays, for example
Side walls for fine fraction belt 3
Equipment
- Additional side walls
- Mechanically foldable
- Allows higher material flow
- Ideal for screening materials with a high fine fraction content
Coarse fraction belt 1
Equipment
- Discharge: Coarse fraction such as stones and spherical coarse particles
- Belt length in mm: 4040
- Belt width in mm: 700
- Discharge height in mm: 2340
- Speed: 0.7 m/s
Coarse fraction belt 2
Equipment
- Discharge: Separation of coarse fraction into stones and spherical coarse particles
- Belt length in mm: 2350
- Belt width in mm: 800
- Discharge height in mm: 2520–3950
- Speed: 1.4 m/s
Scraper for coarse fraction belt 1
Equipment
- Finger scraper consisting of four PU elements
- Distance to conveyor belt adjustable
- Good cleaning function for sticky materials
LED light package
Equipment
- Strategically placed LED work lights across the entire Lepton 5100
- Excellent illumination of the star screen system for work in poor visibility conditions
Remote control
Equipment
- Enables convenient operation and adjustment of the Lepton 5100, e.g., from the loader cabin
- Clear arrangement of control elements
- Graphical representation of the controlling functions
- 3.5-inch color graphic display
LeptonLink
Equipment
- Remote diagnostics for faults or error messages by the dealer
- Wireless retrieval of key data via computer
Volume measurement via loading
Equipment
- Pressure monitoring of the support foot enables precise determination of the processed material volume
Advantages
Cost efficiency through electrification
Electric drives convert the supplied electrical energy directly into mechanical energy, resulting in higher efficiency. Hydraulic and mechanical drives, on the other hand, lose energy through friction on the way to the component being driven.
Advantages
Optimal screening results through adjustment
The screen deck openings determine the individual sizes of the fractions. To meet the high requirements for screening results, the screen rollers are adjustable in the axial direction.
Advantages
Future-proof through modularity
The modular design of the Lepton 5100 offers many advantages in terms of customization, maintenance, and repair.
Product gallery
One machine. Many fast & efficient solutions.
In everyday use, high demands are placed on each machine in terms of cost-effectiveness, efficiency, and speed. The mobile disk separator Lepton 5100 has been developed as an all-rounder in screening technology to meet these requirements, even with changing materials and varying end product specifications. With its numerous equipment options, it is well equipped for nearly every screening application.
Get individual consultation & contact Sales!
; ?>){kind=icon}
